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Powering the shift to electric mobility, I and developed and optimized a lithium-ion battery stacks for modern EV applications.
The work focused on enhancing energy density and safety while maintaining scalability for mass production
It was later integrated in a parallel project to power the autonomous delivery robot.
Task
Design a high-efficiency lithium-ion battery stack with a focus on energy density and thermal management.
I focused on the battery’s overall design—structuring the stack to be compact, efficient, and adaptable. The goal was to maximize energy storage while ensuring the design could fit into different vehicle platforms without major modifications.
This wasn’t just about making a battery work—it was about making sure it could be produced, assembled, and used in multiple applications without complications.
Turn research into a real, working fuel cell system.
These were the main challenges:
- EV batteries need to store more power without taking up too much space.
- Safety is a major concern—overheating and damage must be minimized.
- A rigid design limits reusability, making it hard to apply in other vehicles.
By designing a modular and efficient battery layout, I made sure it could be scaled up or down depending on the needs of the vehicle—whether it was an EV or a delivery robot.
upgraded energy storage within the same volume.
Reduction in assembly time, making it easier to produce.
Improving efficiency in EV applications.
Seamless integration into a second project (autonomous robot).
“This project helped me understand how small design changes can make a big difference in real-world applications.”
— Personal Reflection
– Battery Pack Layout
– Modular Design Thinking
– Adaptability for Multiple Platforms
– Integration with Vehicle Systems
– 3D Battery Architecture Design
– Space Optimization
– EV System Integration
– Future-Proofing for Other Applications
– Working with foreign suppliers
– Documenting Design Constraints
– Presenting Design Choices
– Cross-Team Coordination
– Lithium-Ion Battery Design Principles
– Mechanical Layout for Battery Housing
– Safety Considerations in Energy Storage
– Compatibility with EV Infrastructure